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Sample
Business Plan - For A Manufacturing Business
Here's
an example business plan for all manufacturing businesses, where products are sold.
Once you've written a good business plan, you can
use it to apply for loans and financing.
Executive Summary
Breakaway Bicycle Company designs and builds
custom bicycle frames to the exact specifications
of the finest road and mountain bike racing
professionals in the world. Breakaway has earned
this right because its founder and master builder,
Mike Giro, hand crafts road and mountain frames
that satisfy the one common specification of all
competitive cyclists — it helps them to win
races.
Since 1990, Breakaway has designed and built
bike frames for racing professionals and those
biking enthusiasts who take their riding seriously
and want to own the best equipment. As more and
more of the population gain an interest in
competitive cycling, the demand for custom built
bicycles has also increased. Many individuals,
particularly those interested in mountain biking,
have found that there is a tremendous interest in
competitive mountain biking which include grueling
cross-country races and gravity-defying events
such as the "in your face" downhill
racing. Based on marketing projections, this
interest increased following the 1996 Summer
Olympics in Atlanta where mountain bike racing
made its debut as an Olympic medal event.
To meet the expected demand for custom built
bike frames that can handle this type of riding,
as well as road racing, Breakaway is seeking the
financing necessary to add new workstations and
hire additional designer-builders. The cost to
purchase and install the additional workstations
is $60,000. The additional salary expense is
projected to increase labor expenses by $6,250 per
month. If this investment is made, though,
marketing projections and written commitments from
several mountain bike racing teams in the U. S.
and Europe reflect a 25 percent increase in bike
frame sales. This increase translates into sales
revenue of $1,390,800 for 2000 and $1,619,600 for
2001.
Business Overview
Breakaway Bicycle Company was started by Mike
Giro in 1990 and began building high quality
hand-crafted bicycle frames. Because these bike
frames were popular with serious bicycle
enthusiasts, Breakaway moved from a workshop
behind Mr. Giro's house to a larger shop located
on LeTour Street in Boulder, Colorado in 1993. The
company now employs 10 people, including Mr. Giro,
who design, build, and test each new bicycle
frame. The great majority of customers that
Breakaway builds bikes for are serious cyclists
who require their road bikes and mountain bikes to
be light, stiff, responsive, and race worthy.
Business Structure
Breakaway Bicycle Company is a closely held
Colorado corporation created in 1990. For federal
income tax purposes, Breakaway is classified as a
subchapter S corporation. There are three
shareholder directors, each of whom is an officer
working for the company.
Organization
Mike Giro Managing Director of Operations
Steve Brown Director of Marketing and Sales
Jane Giro Chief Financial Officer and Treasurer
Management Profile
Mike Giro has 20 years of experience designing
and building high performance bicycle frames and
components. Mr. Giro became involved with
designing frames as a teenager when he assisted a
local frame builder in designing the bike frames
for the U.S. Junior National Bicycle Team. As a
member of this team, Mr. Giro was able to address
the technical aspects of design with the practical
insight developed from personally experiencing the
shortcomings of various bike frames.
Over the next 10 years, Mr. Giro worked for
various frame builders and experimented with
different metal alloys and carbon composite
designs to find a feather-light frame that would
meet the heavy demands of a professional racer. As
a result of his success in this research, he
became an integral member of the production team
that changed the face of cycling by designing a
large part of the aerodynamic frames and
components that provided the decisive advantage in
several racing victories, not the least of which
was the 1989 Tour De France.
In 1990, Mr. Giro started his own custom frame
building company. Almost immediately, he obtained
contracts to build racing bicycles for two of the
top professional teams in the United States. As a
result of this exposure and a number of very
favorable articles in industry periodicals, the
demand for Breakaway bike frames continued to
increase. To meet this demand, Mr. Giro hired six
designers-framebuilders and moved to a larger
facility near downtown Boulder in 1992. Since
1992, Mr. Giro has gained recognition for the
custom made mountain bicycle frames he has
designed for two professional downhill racing
teams. Currently, Mr. Giro is paid a salary of
$100,000.
Steve Brown has been involved in bicycling
almost as long as Mike Giro, but from a different
perspective. Steve Brown was a professional racer
on the European circuit for 12 years prior to
coming to work for Breakaway. As the member of
several European teams, Mr. Brown developed
relationships with several Director Sportifs
(Racing Team Managers), which he has utilized to
gain access to those individuals who make the
decisions regarding team frame builders. To date,
Mr. Brown has been instrumental in obtaining
contracts to build bicycle frames for four racing
teams in Europe.
Currently, Mr. Brown has made great inroads in
the European mountain bike racing sport by
providing frames to a number of mountain bike
teams. He has also had success in gaining
corporate sponsorship for mountain bike racing
events in France and Germany. Currently, Mr. Brown
is paid a salary of $60,000 plus bonuses.
The financial management experience that Jane
Giro brings to Breakaway has been a key component
in its continued financial stability. Ms. Giro, a
certified public accountant, developed substantial
experience during her nine years at a public
accounting firm that specialized in consulting
with small and midsize corporations. Using this
experience, she was able to plan many of
Breakaway's expenditures for plant and equipment
as well as marketing and advertising so that they
coincided with Breakaway's period of cash flow
surpluses. By prudently managing Breakaway, the
company was able to avert the financial disaster
that many bicycle companies experienced in the
early 1990's when demand for bikes temporarily
contracted. Currently, Ms. Giro has been closely
monitoring the market expansion in Europe and
reviewing the contracts and initial start-up costs
related to this expansion. Ms. Giro is paid a
salary of $45,000.
Marketing Data
According to a study done by the Department of
Transportation, approximately 25 million bicycles
are purchased every year. The vast majority of
these bicycles (96 percent) are built on an
assembly line and sell for an average price of
$200.00. The remaining 4 percent of the market are
high-end custom built bicycles that cost an
average of $1,500. Accordingly, the custom built
bicycle market generates revenues of $1.5 billion
on sales of one million frames. Because the Summer
Olympic Games are scheduled for 2000, projected
sales are expected to be significantly higher. An
industry study assembled in 1997 reflected that
the sale of all types of bicycles and accessories
increased 30 percent following the 1996 Summer
Olympics.
A survey taken by The Bike Tour, a monthly
bicycling periodical, shows that the type of
individual that purchases a custom built bicycle
typically is a serious bicycling enthusiast. This
person rides over three thousand miles a year and
is interested in using the equipment that is best
suited to handle this much riding. Accordingly,
this individual may spend several thousand dollars
a year to purchase equipment that will improve the
performance and enjoyment of a bike ride. It is
these bicycle enthusiasts that are the target
market in which Breakaway Bicycle Company is
hoping to increase its market share.
A large number of individuals who purchase
custom built bike frames live in the Western,
Southwestern and Pacific Northwestern sections of
the U.S. They are between the ages of 24 and 45,
have some college education and have a median
income of $40,000. In the past, the target market
was predominately male, but the efforts made by
bike companies, like Breakaway, to market high end
bikes to women in recent years has had a
significant impact. Sales figures for 1997 show
that 25 percent of all custom made frames were
sold to women, an 80 percent jump over 1992 sales
figures.
There are currently two general categories of
bicycle riders -- mountain bike riders and road
bike riders. The popularity of mountain bikes is
so great that most, if not all, custom built frame
companies have added at least one, if not several,
mountain bike frames to their sales catalogue. In
fact, in almost all cases, mountain bike sales
have far outpaced road bike sales every year for
the last five years. Based on an industry survey
of all bike makers included in the Bike Tour
article, the sale of mountain bikes is expected to
increase by 20 percent every year for the next
five years. This projection is based on the fact
that serious road bike enthusiasts are finally
being converted to mountain bikes and the
second-ever Olympic mountain biking event in 2000
should generate even more interest in mountain
bike racing.
Currently, there are five large custom bike
frame companies in the U.S. that split up a large
share (75 percent) of this market. Breakaway is
not currently among this group of five. However,
if the company can expand production to meet
current demand, projected sales indicate that
Breakaway will also experience an increase in
mountain bike sales within the next three years
(See Financial Projections). This increase in
sales is attributable to the increasing popularity
of mountain bike racing in the U.S. and Europe and
the name recognition that Breakaway is building
for the quality of their road and mountain bikes.
Marketing Strategy
Breakaway currently sells all of its bicycles
through catalogue sales and mail order sales.
While this is an effective way of reaching cycling
enthusiasts, Mr. Giro has been working on
developing a home page on the Internet that will
describe the company, its philosophy, and the
specifications of its various bike frames. An
electronic order form will also be developed that
will allow the customer to order the bicycle after
designating the customer’s measurements, color
preference, and other specifications. Mr. Giro is
working with a computer consultant from Computing
Development Strategies to add graphics that
include color pictures of the various frames and
samples of the available colors. The cost of this
development has been estimated to be $5,000.
However, based on discussions with various bicycle
component distributors, the Internet is a
particularly effective means of advertising to
Breakaway’s target market. In fact, based on a
recent survey in a popular computer magazine, the
typical Internet user is very similar to the
target market Breakaway is hoping to reach.
Consequently, Breakaway is projecting that
Internet advertising will generate an additional 5
percent in sales and revenues.
Breakaway has advertised, and will continue to
advertise, in various bicycling magazines in the
U.S. The average monthly cost of this type of
advertising is $3,125 per month. Breakaway has
received very favorable ratings from these
magazines for its innovative frame designs and
quality of workmanship. These reviews will be
included in the magazine ads.
Breakaway will continue sponsoring mountain
bike racing events in the U.S. and in Europe.
Based on previous experience, this is an excellent
way to generate exposure for Breakaway and it
fortifies Breakaway’s reputation as a mountain
bike frame builder. In 2000, Breakaway anticipates
sponsoring three races at a cost of $25,000 per
race. In 2001, Breakaway has tentatively committed
to sponsoring five races at $40,000 per race.
Strengths, Weaknesses, Opportunities and
Threats Analysis
Strengths. The
strengths that Breakaway brings to the marketplace
are considerable. Breakaway has built a very good
reputation with professional road and mountain
bike racers in the United States. With the work
Mr. Brown is doing in Europe, Breakaway is
continuing to take market share even from those
frame builders who have been around since the
1920s. But the greatest strength that Breakaway
possesses is the innovative approach it has taken
to designing and building frames. Being a smaller
company, Breakaway has greater flexibility than
its larger competitors to try different materials,
geometries and welding methods since it does not
have to consult with 20 engineers to see whose
idea is best. This means that the latest
breakthrough in design will be implemented and
tested before it is even off the drawing board at
other companies.
Weaknesses. Because of its relative small
size, Breakaway is not a common name among
non-professional cyclists. If Breakaway had the
resources to produce more custom designed bikes,
it would be possible to increase sales revenues in
the lucrative market that is made up of
non-professional riders who, nevertheless, are
serious about their cycling and want the best
equipment in the market. Currently, five of the
larger custom design framebuilders in the U.S. and
Europe are dominating this market that research
has shown generates total sales of $800 million
worldwide.
Breakaway also has a substantial amount of work
to do in order to obtain a large portion of the
European market. Breakaway is currently competing
with frame builders who have been designing and
building frames for professionals since the 1920’s
and whose names are now almost synonymous with
cycling. Furthermore, with European cyclists,
national loyalty often is a factor in choosing a
framebuilder.
Opportunities. If Breakaway can obtain the
necessary resources, the opportunities are almost
limitless. Under the marketing efforts of Mr.
Brown, Breakaway has made steady inroads in
establishing a presence in the European road
racing circuit. Furthermore, several professional
riders have test ridden Breakaway frames and have
found them to be far more technically innovative
then many European custom built frames. Clearly,
the market for Breakaway frames would increase if
the company had the manpower, machinery, and
facility space to custom build a greater number of
frames. Based on the Bike Tour survey, the demand
for custom road frames can be expected to increase
by 20 percent in the year following the Olympics,
and then experience 2 percent to 3 percent annual
growth for the next four years. Accordingly,
Breakaway anticipates experiencing at least a 15
percent increase in road bike sales in 2000 and
then 3 percent every year after that for the next
four years.
The mountain biking rage also has a firm grasp
on the European market. While there was initial
resistance to mountain bikes from some of the
cycling traditionalists in Europe, this is quickly
crumbling as the new generation of bike racers
find mountain biking to be an excellent form of
off-season training as well as just plain fun.
Because Breakaway has been active in sponsoring
and organizing mountain biking competitions, the
company has developed name recognition in the U.S.
and Europe. This name recognition has resulted in
a large share of the custom mountain bike frame
market in Europe and a health market share in the
U.S. If Breakaway can obtain the necessary
financing to expand its operations, it anticipates
a steady 15 percent growth rate based on current
sales figures and market conditions.
Threats. During the early nineties, a great
number of bicycle frame builders who had not
foreseen the tremendous popularity of mountain
bikes experienced financial difficulties when the
demand for assembly line-produced road bikes fell.
As a result of these difficulties, many companies
either merged with other bike companies or simply
went out of business. For companies like
Breakaway, whose revenues were not as dependent on
purchases by recreational users, the effect was
not as great. However, this industry downturn did
have a negative impact on most companies’ plans
for future expansion and development. Until
recently, in fact, Breakaway was one of the few
American bike companies to aggressively pursue a
share of the European market road and mountain
bike market. Now, a number of the high-end bike
companies have retooled their facilities to take
advantage of the sustained demand for mountain
bikes and have been aggressively pursuing market
share in the U.S. and abroad.
While Breakaway has a significant presence in
European mountain biking, this is changing as
other international competitors move into this
market. European bike companies have recently
begun entering the mountain bike market. While
they still have considerable ground to cover to
match the quality of American frame builders like
Breakaway bikes, name recognition with Europe’s
serious cyclists is opening the market to them.
Accordingly, to maintain a significant presence in
the high end market of American and European
mountain biking, Breakaway is going to have to
step up production of its custom bikes to meet the
demand of its potential customers. If it does not,
there is an increasing number of competitors in
Europe and America willing to fill this demand.
Inventory and Construction Costs and Capital
Expenditures
Unit price. Breakaway
currently builds road and mountain bike frames.
The price of a road frame is $1,800 and the price
of a mountain frame is $1,600. The prices of these
bikes are not expected to increase during the
three-year period included in the financial
projections.
Unit cost. The following breakdown lists
the material and labor expenses incurred in
building a bike frame:
- Computer Design and drawing (5 hours of
labor) = $50
- Creating and pouring the cast iron mold for
the frame (2.5 hours of labor and $25 for
materials) = $50
- Pouring the graphite composite material (2.5
hours of labor and $100 for materials) = $125
- Shaping and finishing the frame (6 hours of
labor and $15 for materials) = $75
- Painting and buffing the frame (5 hours of
labor and $10 for material) = $85
- Packing and shipping the frame to the
customer = $80
Accordingly, the total cost to produce one bike
frame and ship it to the customer is $465.
Inventory costs. The fact that Breakaway
custom builds bike frames to each individual’s
specifications means that there is no inventory of
frames in stock. The company does maintain the
necessary inventory of graphite composite building
material necessary to build and ship one week’s
worth of orders (approximately 18 bikes). The cost
of 200 pounds of the graphite material is $8,000.
The cost of maintaining this perpetual inventory
is $200 a month for space at a nearby storage
facility.
Labor costs. Breakaway has 10 employees,
which include the officers and owners of the
company. The seven designer-builders that
Breakaway has hired are each paid a salary of
$35,000 per year. If Breakaway obtains the
necessary financing, then three additional
designer-builders will be hired at an individual
annual salary of $25,000. Based on previous years,
Breakaway has generally given 7 percent or greater
salary increases to non-owner employees every
year. The corporation will continue giving a like
percentage for the next three years.
Capital equipment purchases and maintenance
costs. The machinery used to design and build
Breakaway bicycles is sufficient for its current
production level. However, if demand increases to
its projected level, then three additional
workstations will be needed for three new
designer-builders. The cost for the machinery and
computer equipment for each workstation is
$20,000. If Breakaway obtains the necessary
financing ($100,000), this equipment will be
ordered and placed into service within two months.
Additional facility space. The new
equipment that will be purchased will obviously
require additional floor space. To meet this
requirement, Breakaway management considered:
- leasing additional space in a unit adjacent
to the present workshop
- moving the whole workshop to a larger
facility
- moving the administrative offices out of the
current workshop and leasing office space for
the management and administrative staff two
rental units away from the present workshop
Leasing the unit that is adjacent to the
present workshop is a favorable option because it
will be relatively easy to shuttle
designer-builders and materials between
workstations in both units since they are right
next to each other. However, the adjacent unit is
1,500 square feet and Breakaway has calculated the
required additional floor space to be only 600
square feet. This means that Breakaway will be
paying $2 per square foot for 900 square feet that
it does not need. Moving all the graphite
inventory from the storage facility to this
adjacent workshop was considered as a cost saving
way to utilize the additional space. However, this
would only save Breakaway $200 per month.
The second alternative was quickly dismissed
because the indirect costs of the move far
outweighed the benefit of having all the
workstations in one building. It was estimated
that the move would take approximately one month
and hinder the building of 80 bicycles. The
related lost revenue would be approximately
$128,000. Furthermore, this did not take into
account the cost of printing new ads, brochures,
and mailings that would have to be distributed to
reflect the change of address.
Accordingly, the best option open to Breakaway
was to move the administrative offices down the
block. This was considered the best alternative
because it would not disrupt the builder-designers
workflow, the square foot price of the new office
space was actually cheaper than the present
workshop, and the new workstations could be easily
accommodated in the space currently occupied by
the administrative offices. The new office space
is approximately 800 square feet. The terms of the
new lease are $1,200 per month for 36 months.
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